What is Explosive Welding Plates?
Copper Clad Steel, which is, the metal composite plate created by the explosive welding method (explosion welding method), explosive welding plate generally means the explosion of the metal composite plate. An explosive welding composite plate is a type of composite material plate manufactured by using explosive forming technology, along with its manufacturing process involves multiple steps like explosive forming, metal composite, and surface treatment.
Metal explosive welding technology is really a composite material processing technology that utilizes the large energy generated from the instantaneous generation of explosives to instantly composite 2 or more kinds of similar or dissimilar materials together, and this technology can weld alloys with various properties, particularly those that are not dissolved, into one piece.
In comparison with the direct rolling composite method:
(1) loading speed, which is, the loading process is instantaneous ;
(2) Applied to the workpiece high-pressure pulse load, loading stress is much greater than the yield strength of the metal material;
(3) The bonding area shows wave-like metallurgical bonding characteristics;
Explosive welding composite plate history
Explosive composite discovery is the earliest in 1944, the American L.R. Karl (Carl) inside a dynamite explosion test, accidentally found two pieces of 1-inch diameter, thickness of .035 inches of thin brass discs, due to the sudden impact of the explosion and was welded together. In fact, in World War II, people in the repair of wounded tanks, but additionally often discovered that tilted impact towards the tank on the shrapnel is going to be firmly welded towards the tank armor phenomenon, just during the war individuals have virtually no time to study it.
In 1947, the Siberian branch of the Soviet Academy of Sciences, the famous scientists M.A. Lavrentsev in the study of polymer bombs to penetrate the armor also found this phenomenon, in his dissertation formally referred to as “explosive welding”.
In the field of welding, the welding of various materials, like steel and aluminum, steel and copper, is technically very difficult. And large welding depth of welding can also be very difficult, if you want to use conventional welding, shielding welding as well as other welding methods is going to be two 40mm thick wide plate welded right into a 80mm thick wide plate, it really is estimated that no one can do. However, the explosive welding is perfect to solve the 2 problems simultaneously.
Explosive welding composite plate principle production method
Explosive welding is really a composite plate manufacturing method that mixes one or even more materials right into a single piece using explosives as the energy source. Following the explosion of explosives, the blast products form a high-pressure pulse load, directly working on the compound plate, promoting the high-speed movement of the compound plate, within the collision reason for the compound plate and the substrate tilt collision, combined with violent plastic deformation and the formation of the jet, the jet takes away the top of the contamination layer, so that the welded metal flat plate having a clean surface in contact with each other at high temperatures and high pressures, the 2 kinds of plate will realize the strong metallurgical bonding.
Explosive welding composite plate-specific production methods:
1. Explosion molding
Explosion molding is the first step within the creation of explosive welding composite plates. In the explosion forming process, explosives in some conditions instantly detonated, the resulting high-pressure gas is going to be pushed towards the other side of the metal plate mold, so that the metal plate instantly to get the desired shape and size. This forming method is described as high precision and high efficiency.
2. Metal composite
In the explosion molding, the need for metal composite. This task is generally utilized in explosion welding or explosion crimping as well as other methods, 2 or more metal plates with the explosion energy combined together to create a composite material. During the metal composite process, a metallurgical reaction occurs between different metals, forming a strong metallurgical bond.
3.Surface treatment
Surface therapy is usually required to enhance the surface quality and corrosion resistance of the explosive welding plate. Commonly used surface treatment methods include spraying, plating, chemical plating and so forth. These techniques can boost the wear resistance, corrosion resistance and aesthetics of the composite plate.
Explosive welding composite plate production process, although simple, flexible production, but the technical requirements are high, difficult to accurately control, the parent material properties (toughness, impact properties, etc.), explosives properties (bursting speed stability, safety, etc.), the initial parameters (the amount of explosives per unit area, the base compound plate spacing, etc.) and the dynamic parameters (collision angle, the compound plate collision speed, etc.) of the choice and system coordination of the composite plate of the finished product yield and quality features a direct impact.
The composite interface consists of direct bonding area, melting layer and vortex. Atomic diffusion exists in the bonding interface, and severe plastic deformation with work hardening occurs in the bonding zone. The bonding surface features a wavy structure, which is beneficial to the improvement of bonding strength and tensile strength.
Explosive welding plate performance
Explosive welding explosive welding plate is not going to change the chemical composition and physical state of the original material, according to the actual needs of the composite material to become individually processed in to the required optimal state.
Explosive welding plate application performance is superb, can withstand cold, hot processing without changing the thickness of the combination of materials than the combination of composite materials is extremely high strength, usually greater than the lower side of the combination of materials, which is unattainable by other technologies. The composite material is not going to delaminate or crack during subsequent heat treatment, leveling, cutting, rolling, spinning as well as other production.
For room temperature and 550 ? heat management of carbon steel surface layer (close to the interface layer) has serious deformation brought on by fibrous tissue and several fine particles, the heart of the organization of ferrite plus pearlite; stainless steel interface for the second phase of point-like organization, the heart of the needle-like organization. But by 650 ? management of carbon steel samples close to the interface section of small particles of the organization disappeared (that may occur decarburization), the grain becomes coarse, the heart of the organization continues to be ferrite plus pearlite, but can not seen in the organization of the slip line created by deformation; as well as in the stainless steel interface you will find a lot of small black particles, titanium steel composite plate could be the decarburization of chromium carbide particles formed after the advantages of the fabric right into a whole, giving full play to the usage of different metal materials, and greatly save rare and rare materials, and the usage of different metal materials. The usage of performance greatly saves rare metal materials, thus lowering the production cost of equipment.
Weak demand and oversupply in Asia have pushed steelmakers in the area to build up supplies of low-carbon steel and iron, especially as the Jan. 31 reporting deadline for the European Union’s Carbon Boundary Adjustment Mechanism (CBAM) draws nearer, market participants said.
The problem is further complicated by the fact that other Western countries, namely the U.S., want to introduce similar policies.
A Singaporean trader said, “Asian steel producers have not slowed down production and want to increase output, so we expect capacity additions to outpace demand growth, especially in the post-epidemic recovery period.” . “…… Products need to go somewhere. Producers can export to Europe, but this means they have to offer low-carbon products at huge discounts.”
Asia’s path to decarbonization has already seen several breakthroughs, particularly as policymakers have committed to various climate targets and worked with public and private stakeholders to build up low-carbon technologies.
These investments have enabled steelmakers to explore commercially viable technologies and reliable sources of clean energy, namely direct reduction of iron from scrap or natural gas, or shifting to electric arc furnace steelmaking, which has a lower carbon intensity compared to blast furnaces.
Paolo Frediani, senior analyst at Fastmarkets, said the marketplace is reacting towards the steadily growing demand for green steel, given the amount of pipeline investment.
“CBAM will certainly provide a major boost [in creating a green steel supply chain], but regardless of the advanced regulation of steel emissions in Europe, the green steel premium is essentially supported by the fact that more and more end-users are attempting to reduce their overall carbon footprint,” says Frediani. “Although this drive is stronger in certain regions than the others, it really is being a global phenomenon.”
Explosive composite explosion welding advantages
Explosive composite this new process, new technology inside a short time to obtain rapid development and wide application, the primary reason is it has got the following four advantages:
(1) A number of composite materials could be combined it can make the melting point, strength, coefficient of thermal expansion as well as other performance differences are extremely disparate metal combinations to accomplish composite. Like aluminum – steel, titanium – steel. Currently has realized the composite material combination of more than 300 kinds, which is incomparable to other methods.
(2) Excellent material properties
Composite plate of the general design principle would be to satisfy the mechanical properties of the structure of the base material, compound plate to meet the corrosion or wear resistance as well as other properties. Therefore, compared with just one metal plate, the composite plate makes full use of the best performance of the substrate, and the compound plate not only has got the required high strength but additionally has excellent corrosion resistance, wear resistance, as well as other properties of high production efficiency.
(3) High production efficiency/high bond strength.
Explosive composite in a really short time, and can be welded spanning a large area, a place of up to 20 square meters or even more, within the composite interface, dissimilar metals with the metal bond to accomplish inter-atomic bonding is generally not less than the a minimum of the strength of the composite material constituting the respective parent body.
(4) Good economy
The usage of explosion welding technology to create composite plate products have both the corrosion resistance of the compound layer as well as other functional characteristics and both the strength of the grass-roots level and plastic toughness indicators, it can save you precious metal resources, reduce costs.
Application of explosive welding plate
Composite materials created by the explosive welding method has been widely used in petroleum, chemical, shipbuilding, electronics, electric power, metallurgy, machinery, aerospace, atomic energy as well as other industrial fields. The composite plate is carbon steel being a substrate, single-sided or multi-faceted with precious metals being a double layer of high-efficiency energy-saving new composite materials, composite by explosion welding of special processing technology, both using the corrosion resistance of precious metals, wear resistance, but additionally with carbon steel, good weldability, molding, extensibility, thermal conductivity; explosive welding plate is currently widely used within the petrochemical industry, metallurgy, salt production and alkali production, the water industry, Nuclear industry.
Shipbuilding
In shipbuilding, explosive welding plates can be used to manufacture hull structures, decks, bulkheads, etc. Because of its high strength and good corrosion resistance, the explosive welding plate can effectively enhance the durability and repair life of the ship.
Aerospace
In the aerospace field, explosive welding composite plates can be used to manufacture airplane fuselage, wings, engine parts, etc. Because of its good thermal stability and high strength, explosive welding composite plate can enhance the performance and safety of aircraft.
Construction Industry
In the construction industry, explosive welding composite plates can be used to manufacture structural parts for bridges, high-rise buildings, highways, and so forth. Because of its high strength and good corrosion resistance, explosive welding composite plate can enhance the safety and repair life of buildings.
Automobile manufacturing
In automobile manufacturing, explosive welding composite plates can be used to manufacture body structural parts, engine parts, and so forth. Because of its lightweight, high strength, and good thermal stability, the explosive welding plate can enhance the performance and safety of automobiles.
Explosive welding plate cladding of metals supplier
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